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8. Roberto is placing the cigar into a mold which gives it the shape desired. There are different molds for box-pressed and figurado cigars as well as the one shown for traditional cigars.
9. After the mold is full Roberto puts the lid in place and places the entire box into a screw press. The press operator will usually break down the press once, turn the bunch inside the mold and then rebox and press the bunch again, for a total pressing time of about an hour.
10. Roberto continually sprays the cloth containing the wrapper leaves. The wrapper leves are of extremely high quality, so keeping them moist is imperative.
11. The wrapper leaf is important because it gives the cigar one of its primary flavor components.
12. After picking the wrapper leaf, Roberto spreads it out over his rolling board, preparing it to be cut to size.
13. Using his Chaveta, or roller's knife, Roberto makes a cut to form the wrapper into the optimum shape for rolling the cigar.
14. After the wrapper is cut, Roberto removes a molded bunch (filler) from the press. During this time he inspects the bunch in order to assure that there are no abnormally hard or soft spots.
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